Gypsum Ultra Ceiling Section Machine

Gypsum Ultra Ceiling Section Machines, Gypsum Channel Roll Forming Machine, Gypsum Perimeter Roll Forming Machine, Gypsum Ultra Channel Roll Forming Machine, Gypsum Ceiling Section Making Machine, False Ceiling Roll Forming Machine, Ceiling Channel Roll Forming Machine, Ceiling Channel Making Machine, False Ceiling Machine, Furring Channel Making Machine, Pop Cross Section Roll Forming Machine, Pop Inter section Roll Forming Machine, Pop Channel Roll Forming line, Suspended Ceiling Channel Roll Forming Machine, T Grid Roll Forming Machine, Light Keel Roll Forming Machine.

Gypsum Ultra Ceiling Section Machine machine is controlled by PLC system or manually as required by the customer. It has PLC controlled single shaft feeder, the information of length, shearing numbers and speed can be input to the HMI. When the need shearing number is reached the line can stop automatically. The line speed can be adjusted. It has a gauge with high precision, and whole line can work automatically and operate easily thereby producing smooth sheets.

Specifications & Features of Gypsum Ultra Ceiling Section Machine:

  • D coiler 250 KG cap.
  • Entry Gate with
  • Roll Forming Line with 8 station , 5 H.P. electrical.
  • Control Panel semi auto
  • Cutting Unit (Hydro.)

Technical Specifications

  • Maximum sheet width that can be formed : 650 mm
  • Maximum sheet thickness in CRCA Strips that can be formed : 0.8 mm
  • Horizontal distance between shafts : 190 mm
  • Number of forming stations : 8 nos.
  • Total HP for Line : 7.5
  • Speed of the machine : 7 mt / minute
  • Size of machine : 2100 x 1200 x 1100 mm

Mandrel Uncoiler

  • Coil weight : 250 KG Max
  • Coil width : 650 MM
  • Coil bore : 450 MM min, 510 MM max dia.
  • Mandrel movement : Manually adjusted
  • Back Tension : Manually adjusted

Entry Gate

Entry gate will be provided for movement of sheet to roll former.

Main Base

The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 70mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a chain. The main drive will be provided by means of 10 HP motor

Tooling

One set of Tooling with EN grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.

Cutting Unit (Hydro)

Hydraulically operated power pack along with cutting die with 3 HP electrical.